Read the installation instructions provided by the letterbox manufacturer and then follow these simple steps to use the recommended concrete product to install your new letterbox.
Tools you will need:
- Spirit level
- Tape measure
- Post hole digger or long handled shovel
- Measuring jug
- Hose or bucket
- Rod for tamping
Materials you will need:
- Bags of Rapid Set Concrete 20kg
- Letterbox& post
- Drainage material: gravel
- Clean water
Recommended products
Although you can use any product from the Cement Australia concrete range, we recommend Rapid Set Concrete for ease & speed.
Rapid Set Concrete
Specially formulated to harden rapidly, so you can complete a job faster
Before you get started
- Use the Calculator to estimate how many 20kg bags you will need
- Read the FAQs section
- Rapid Set Concrete will harden in 15 minutes or even faster on a hot day. Be prepared to complete your project quickly. Take the time to read these instructions carefully before getting started.
- Ensure you have any relevant approvals or permitsEnsure there are no pipes or services below the ground; contact Dial Before You Dig on 1100or via their website www.1100.com.au for advice on the locations of submerged pipes and cables.
Safety
Before you begin any project, please ensure you protect yourself with the following:
Boots
Face mask
Gloves
Googles
Long pants & sleeves
Team lift
Look after yourself properly
- Protect your skin and eyes. Cement based products are alkaline and can cause burns to exposed skin or eyes.
- When working outdoors, be SunSmart - Slip on some sun-protective clothing – Slop on sunscreen - Slap on a hat - Seek shade - Slide on some sunglasses.
- All 20kg bags of cement products require 2 people to lift them safely. Always follow safe lifting procedures to avoid injury. So you will need afriend to help you handle the 20kg bags and to assist with holding the letterbox post whilst you add the Rapid Set Concrete.
HOW TO SET A POST IN THE GROUND TO HOLD A LETTERBOX
1
DIG THE HOLE
Replacing an existing letterbox? Dig out the current letterbox post and dispose of correctly.
If you’re putting your letterbox in a new location, use a post hole digger or long handled shovel to dig your post hole adding 10cm depth to allow for gravel to be placed under the post for drainage. Aim for the letterbox opening to be between 900 mm and 1200 mm above the ground.
Tip Refer to our simpleCalculatorto work out how much concrete product you will need.
2
SOAK THE HOLE
Pre-soak the hole thoroughly with clean water and allow the water to drain into the soil.
3
POSITION THE LETTERBOX POST
Place 10cm of gravel in the hole for drainage. Position your letterbox post in the centre of the hole, ensuring that it is vertical using a spirit level. Ask your friend to hold the letterbox post steady in position.
4
ADD WATER & HALF THE RAPID SET CONCRETE
Accurately measure 2.5 litres of clean water per 20kg bag and add the water to the hole. Immediately pour in half the bag of Rapid Set Concrete making sure that it is evenly distributed around the post.
Play
Guide to setting a post using Rapid Set
5
TAMP WELL & ADD THE REST
Tamp the product around the post using a rod to remove any air pockets. Add the remaining half bag of product and tamp again. Add small amounts of water only if required to ensure that the mix is completely moistened. Should you need more concrete for the hole, immediately repeat the process with another bag.
Tip Tamping is essential to remove air pockets and achieves a solidly set letterbox every time.
6
SLOPE THE SURFACE
Heap the surface of the concrete to create a rounded crown around the letterbox post so any surface water flows away from the post. Cover the concrete surface with earth or a decorative gravel for a tidy finish.
7
ATTACH THE LETTERBOX
Wait for 24 hours for the concrete to harden before attaching the letterbox to the post.
Hints & tips
- If the post is made of aluminium or steel, make sure that it has been properly sealed before setting it into the ground using any concrete product. Concrete contains cement which is an alkaline substance and can cause corrosion to uncoated metals.
How much product do I need?
Calculator
Where can I buy this?
Find a stockist
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